Marasteanu, Mihai

Good fracture properties are an essential requirement for asphalt pavements built in the northern part of the US and in Canada for which the predominant failure mode is cracking due to high thermal stresses that develop at low temperatures. Currently, there is no agreement with respect to what experimental methods and analyses approaches to use to investigate the fracture resistance of asphalt materials and the fracture performance of asphalt pavements. This report presents a comprehensive research effort in which both traditional and new experimental protocols and analyses were applied to a statistically designed set of laboratory prepared specimens and to field samples from pavements with well documented performance to determine the best combination of experimental work and analyses to improve the low temperature fracture resistance of asphalt pavements. The two sets of materials were evaluated using current testing protocols, such as creep and strength for asphalt binders and mixtures as well as newly developed testing protocols, such as the disk compact tension test, single edge notched beam test, and semi circular bend test. Dilatometric measurements were performed on both asphalt binders and mixtures to determine the coefficient of thermal contraction. Discrete fracture and damage tools were utilized to model crack initiation and propagation in pavement systems using the finite element method and TCMODEL was used with the experimental data from the field samples to predict performance and compare it to the field performance data.

In 1999 three cells were reconstructed on the Low Volume Road as a study specifically examining low temperature cracking. These sections were designed using the exact same Superpave mix design except for the asphalt binder type, which differed at the low temperature performance grade. The performance grades for Cells 33, 34, and 35 were PG 58-28, 58-34, and 58-40 respectively. After several years in service these sections have begun to show marked differences in performance. Cell 35 has shown the most cracking, even though it has the softest grade at -40. The cracks on Cell 35 do not look like typical thermal cracks, while Cell 33 exhibits the expected typical thermal cracks. Cell 34 had virtually no distress after six years.

An extensive literature review has been performed on the surface treatment methods. Research studies that are focused on the timing of the application of treatments to asphalt concrete pavements have shown that current maintenance practice is based on the construction phase and monitoring of the performance of the treatment over time. Some of the most recent studies also address the economic issues involved in the selection process and the timing of the application of treatments. Several test sites has been identified and documented for the implementation in the second phase of this project. Detailed work plan has been proposed in order to better understand the mechanism by which surface treatments protect the existing pavement from further aging and deterioration due to traffic and environmental loadings and to reasonably predict the optimum time for the application of these treatments.

Polymer-modified binders (PMB) have been shown over the decades to improve the mechanical properties of asphalt mixtures compared to unmodified binders. Considering the higher initial cost of PMB, selecting the best alternative is very important, especially for local agencies given their limited budgets. A challenge in the materials selection process for low-volume roads is the limited information available, which could allow engineers to determine whether using PMB is cost-effective. In this research, we investigate the use of PG 58H-34 PMB binders (grade C) and PG58S 28 unmodified binders (grade B) for low-volume roads in Minnesota. Historical pavement performance data are analyzed to compare the field performance of modified and unmodified mixtures. Laboratory experiments are performed to compare the low-temperature cracking properties of polymer-modified and unmodified binders and mixtures commonly used in Minnesota. Based on the experimental results, a life-cycle cost analysis (LCCA) is performed comparing the use of polymer-modified and unmodified binders for low-volume roads in Minnesota. The results show that using PMBs for new construction is expected to extend the pavement service life by 6 years, and that using PMB is more cost-effective than using unmodified binders for low-traffic roads.

High field density is desired for improving the durability of asphalt pavements. This research aims to develop Superpave 5 mixtures (more compactable than traditional Superpave mixtures) by using locally available materials to improve the field density in Minnesota. First, previous projects in Minnesota were investigated. The mean and standard deviation of field density in Minnesota were about 93.5% Gmm and 1.5% Gmm, respectively. Significant correlations were identified between field density and mix design indices, i.e., Ndesign, NMAS, and fine aggregate angularity (FAA). Four traditional Superpave mixtures were then selected and modified to Superpave 5 mixtures by adjusting their aggregate gradations while maintaining the asphalt binder content. Laboratory performance tests were performed to check the mechanical properties of the modified mixtures. The results showed it was feasible to design Superpave 5 mixtures (more compactable mixtures) by adjusting aggregate gradations, and the improved compactability of the mixtures did not adversely affect the performance of the mixtures for rutting, stiffness, and cracking resistance. Therefore, Superpave 5 mixtures can increase field density as well as other performances of asphalt pavements if implemented.

The main objectives of phase 2 of this project were to obtain relevant data to calculate the percent remaining service life interval (PRSI) and two additional metrics and to perform Markov chain analysis and dynamic programming to determine how much time and funding is required to bring the system to a stable configuration, which allows for more consistent planning. First, relevant pavement management data was obtained from MnDOT and preliminary data analyses were performed. The prediction models and optimization process currently used by MnDOT were investigated and summarized. Next, two additional metrics, Asset Sustainability Ratio and Deferred Preservation Liability, were calculated for MnDOT’s network. Then details of the estimation process of state-to-state transition probabilities to be used in the Markov chain model were presented. To allow for site-specific variation, ordinal logistic regression models were incorporated in the Markov chain model. The results were used in a dynamic programming optimization methodology to obtain baseline and optimal policies for different scenarios and a user-friendly excel spreadsheet tool was developed. Finally, a summary of the work performed followed by conclusions and recommendations was presented.

It is widely acknowledged that early detection of material damage and timely rehabilitation can lead to a significant reduction in the life-cycle cost of asphalt pavements. This research investigates the capabilities of damage detection and healing of graphite nanoplatelet (GNP)-taconite modified asphalt materials. The first part of the research is concerned with the application of GNP-taconite modified asphalt materials for damage detection using electrical conductivity. It is shown that, as compared to conventional asphalt materials, the GNP-taconite modified asphalt materials exhibit an improved electrical conductivity due to the electron hopping mechanism. Based on the mathematical analogy between the elastostatic field and the electrostatic field, a theoretical model is derived to relate the change of electrical conductivity to the damage extent of the material. Although, in principle, the material damage can be accessed using the electrical conductivity, the practical application of this method is complicated by the fact that the conductivity is influenced by the moisture content. The second part of the research investigates the damage healing capability of GNP-taconite modified asphalt materials heated by microwave. GNP-taconite modified asphalt materials can effectively absorb the heat generated by the microwave, and the rising temperature can effectively heal the microcracks in the binder. This damage-healing mechanism is verified by a set of semi-circular beam tests. Finally, microwave heating technology is applied to the tack coat system. It is shown that, with microwave heating, the GNP-taconite modified asphalt material can effectively improve the bond strength of the interface of the tack coat system.

The 2014 Transportation Asset Management Plan calls for developing a method to annually track, monitor, and identify road segments that have been in poor condition for more than 5 years and consistently consider them when programming. In Minnesota, pavements are considered in poor condition when the ride quality index (RQI) is less than or equal to 2.0. There are still pavement segments that have remained in poor condition for more than 5 years. However, it is not clear if RQI and RSL metrics accurately quantify the "true" condition of the system. In this study, the roadway segments that have maintained a poor ride quality index over time were identified in each district and extensive additional information was obtained from interviews with district engineers and planners. The analysis of the additional information shows that most pavement sections that have remained in poor condition for extended periods are actually not in poor condition. They represent "anomalies" with unique characteristics, and new parameters must be established to quantify the true condition of these sections.

In this study; the viability of using three test methods for asphalt mixtures and one test method for asphalt binders are investigated. These test methods are: Bending Beam Rheometer (BBR) for creep and strength of asphalt mixtures; low temperature Semi Circular Bend (SCB) test for fracture energy of asphalt mixtures; Dynamic Modulus (E*) test of asphalt mixtures using the Indirect Tensile Test (IDT) configuration; and BBR strength test of asphalt binders. The materials used in the experimental work were used in MnROAD cells constructed in the summer of 2016 as part of the MnROAD Cracking Group (CG) experiment; a 3-year pooled-fund project. The results show that the testing methods investigated provide repeatable results that follow trends similar to the one observed using traditional methods. The results also show that the properties are highly temperature dependent and the ranking observed at one temperature can change at a different temperature. In addition; it is observed that materials with similar rheological properties; such as complex modulus absolute value E*; creep stiffness S; and m-value; do not necessarily have the same fracture resistance. These results confirm one more time the need for a fracture/strength test for correctly evaluating cracking resistance of asphalt materials.

There is a critical need to use a common metric; such as a service life parameter; across many different types of infrastructure assets. MnDOT has used the remaining service life (RSL) measure for pavement condition for several years and is starting to use it for bridge condition. In this study; researchers examined what has been done to date and what tools and methodologies are available nationally and internationally; and made recommendations on a future measure that can be used to show the "true" condition of the system. First; a literature review was performed to summarize current methods used in asset management and life-cycle cost analyses. A survey was also performed to collect information from agencies around the country. An assessment of current practice used by MnDOT Bridge Office and Materials and Road Research Office was performed next to identify similarities and differences between the two approaches. Based on the information collected; suggestions for a common method were presented and guidelines for a work plan for a follow-up phase 2 were developed.