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Full-depth reclamation (FDR) as a rehabilitation method improves the service life of pavement structures by reusing asphalt materials, thereby reducing costs and allowing for conservation of nonrenewable resources. However, the lack of mechanicsbased material testing procedures and performance-based specifications limit the use of FDR processes. First, the FDR design and construction process are presented, then, a literature review focusing on FDR research is completed, and a survey is conducted to obtain relevant information regarding current FDR practices in Minnesota. Next, Indirect Tensile Test (IDT) and Dynamic Modulus Test in IDT mode testing is performed on four FDR materials: Field mixed, Lab compacted; Lab mixed, Lab compacted; FDR with cement additive; and FDR with graphene nanoplatelet (GNP) additive. Two curing times are used to determine how physical properties change over time. Test results are used to perform simulations in MnPAVE software and a Life Cycle Cost Analysis (LCCA). Laboratory observations indicate that cement additive reduces predicted life and increases critical cracking temperature with a slight increase in cost; GNP additive reduces predicted life but also reduces critical cracking temperature with a significant cost increase; Lab mixed samples performed better than Field mixed, suggesting that field methods could be improved; and curing has a positive effect on the FDR materials with cement and GNP additives--for both materials, the dynamic modulus increase, and the GNP samples also had a slight increase in tensile strength. MnPAVE simulations and LCCA results indicate that over a 35-year period, FDR may be a more cost-effective method than traditional mill and overlay.

Pavement preservation is playing an increasingly significant role in maintaining our aging pavement infrastructure. One important component is the application of sealants to the pavement surface. In a joint study between MnDOT and the University of Minnesota, the field performance and mechanical properties of asphalt mixtures from pavement sections treated with a number of new products, called bio sealants, is investigated. The objective of the study is to obtain relevant properties of treated asphalt materials to understand the mechanism by which sealants improve pavement performance. Laboratory testing was performed on treated asphalt binder and mixtures. For binders, a dynamic shear rheometer and a bending beam rheometer were used to obtain rheological properties of treated and untreated asphalt binders. Field cores from both untreated and treated sections were collected and thin beam specimens were prepared from the cores to compare the creep and strength properties of field-treated and laboratory-treated asphalt mixture. It is observed that the oil-based sealants have a significant softening effect on the control binder compared to the water-based sealants. For asphalt mixtures, different trends are observed for the field samples compared to the laboratory prepared samples. Similar to binder results, significant differences are observed between the asphalt mixtures treated with oil-based and water-based sealants, respectively. From the analysis performed on the bending creep and strength results at low temperature, it is concluded that the application of sealants in the field have no significant effect on these properties. Fourier transform infrared spectroscopy (FTIR) analysis showed that the sealant products could not be detected in mixture samples collected from the surface of the treated section.

In this study; the viability of using three test methods for asphalt mixtures and one test method for asphalt binders are investigated. These test methods are: Bending Beam Rheometer (BBR) for creep and strength of asphalt mixtures; low temperature Semi Circular Bend (SCB) test for fracture energy of asphalt mixtures; Dynamic Modulus (E*) test of asphalt mixtures using the Indirect Tensile Test (IDT) configuration; and BBR strength test of asphalt binders. The materials used in the experimental work were used in MnROAD cells constructed in the summer of 2016 as part of the MnROAD Cracking Group (CG) experiment; a 3-year pooled-fund project. The results show that the testing methods investigated provide repeatable results that follow trends similar to the one observed using traditional methods. The results also show that the properties are highly temperature dependent and the ranking observed at one temperature can change at a different temperature. In addition; it is observed that materials with similar rheological properties; such as complex modulus absolute value E*; creep stiffness S; and m-value; do not necessarily have the same fracture resistance. These results confirm one more time the need for a fracture/strength test for correctly evaluating cracking resistance of asphalt materials.

Pothole repairs continue to be a major maintenance problem for many highway agencies. There is a critical need for finding long-lasting; cost-effective materials and construction technologies for repairing potholes. This research effort investigates critical components associated with pothole formation and pothole repair and proposes solutions to reduce the occurrence of potholes and increase the durability of pothole repairs. The components include investigating and documenting pavement preservation activities; experimental work on traditional repair materials as well as innovative materials and technologies for pothole repairs; stress analysis of pothole repairs to identify whether certain geometric configurations are more beneficial than others; evaluating cost analyses to determine the effectiveness of various repair methods. A number of conclusions and recommendations were made. Potholes are mainly caused by the delayed response to timely fixing common pavement distresses. The state of Minnesota has a number of preservation strategies that are available and have been successfully used. Recommendations are made to improve these strategies using documents made available as part of new Every Day Counts; EDC-4; initiative. Currently; there are no required specifications for patching materials. Mechanical testing can be used to select patching materials based on the estimated durability of the pothole repair; such as short-; medium-; and long-term. A number of new materials and technologies are available for more durable solutions for winter pothole repairs; however; they require additional heat source and are more expensive.