Leon, Roberto T.

This report describes the design, instrumentation, construction, and test set-up of two high-strength concrete prestressed bridge girders. The girder specimens were constructed to evaluate prestress transfer length, prestress losses, flexural fatigue, ultimate flexural strength, and ultimate shear strength. Each test girder was a 132.75-foot long, 46-inch deep, Minnesota Department of Transportation (Mn/DOT) 45M girder section reinforced with 46 0.6-inch diameter 270 ksi prestressing strands. The 28-day nominal compressive strength of the girders was 10,500 psi. Each girder was made composite with a 9-inch thick, 48-inch wide composite concrete deck cast on top with a nominal compressive strength of 4000 psi. Girder I used a concrete mix incorporating crushed limestone aggregate while Girder II utilized round glacial gravel aggregate in the mix with the addition of microsilica. In addition, the two test girders incorporated two different end patterns of prestressing--draping versus a combination of draping and debonding--and two different stirrup configurations--standard Mn/DOT U versus a modified U with leg extensions. More than 200 strain gages were imbedded in each girder during construction. Other reports present flexural and shear testing results.

Steel curved I-girder bridge systems may be more susceptible to instability during construction than bridges constructed of straight I-girders. The primary goal of this project is to study the behavior of the steel superstructure of curved steel I-girder bridge systems during all phases of construction, and to ascertain whether the linear elastic analysis software used by Mn/DOT during the design process represents well the actual stresses in the bridge. Sixty vibrating wire strain gages were applied to a two-span, four-girder bridge, and the resulting stresses and deflections were compared to computational results for the full construction sequence of the bridge. The computational results from the Mn/DOT analysis software were first shown to compare well with results from a program developed specifically for this project (called the "UM program"), since the latter permits more detailed specification of actual loading conditions on the bridge during construction. The UM program, in turn, correlated well with the field measurements, especially for the primary flexural stresses. Warping stresses induced in the girders, and the stresses in the crossframes, were more erratic, but showed reasonable correlation. It is concluded that Mn/DOT's analysis software captures the behavior well for these types of curved girder bridge systems, and that the stresses in these bridges may be relatively low if their design is controlled largely by stiffness.

This research report looks at the chemical composition of reinforcing bars, and the sulfur content in particular, and their influences on the corrosion resistance of rebar. The research supports the original hypothesis--which suggests that the reduction in sulfur inclusions would benefit corrosion resistance. The reduction could result in significant savings that would more than offset the higher initial costs for these bars. To test the hypothesis, the study examined the corrosion resistance of four kinds of steel reinforcing bars; ordinary, low sulfur, copper and tungsten, and nickel. As in other series in the past, this research indicates conflicting results for different measurement techniques used to quantify corrosion rates. In addition, the mechanism that results in low sulfur bars showing a three-fold increase in corrosion life are not clear and need more study. The report recommends a long-term follow-up study on the use of both small cube and slab specimens in the laboratory, as well as full-scale specimens in the field

A retrofit scheme to widen and strengthen nail-laminated timber bridges was evaluated in this project. The scheme consists basically of laying a second, transverse layer of timbers above the existing deck, and casting a grout layer between the two wood ones to insure good force transfer. An old wood bridge was evaluated before and after it was retrofitted in order to investigate the effectiveness of the retrofit technique. In addition, three laboratory specimens, representing portions of the retrofitted bridge deck (ungrouted and grouted), were tested to investigate the strength and the effects of fatigue on the retrofitted bridge deck, and to evaluate the transverse load distribution of the original and retrofitted bridge deck. An analytical model of the retrofitted bridge deck was also developed utilizing the finite element method, the deflection and transverse distribution results from the model studies were compared favorably with the laboratory results.

Two projects dealing with field instrumentation of bridges are described in this report. In the first project, a portable, rugged and multi-purpose bridge instrumentation system was developed. This was accomplished by using fourteen removable instruments and a portable data acquisition. The instrumentation included eight reusable strain sensors and six inclinometers, which allowed load distributions, stresses, and displacements to be measured in steel girder bridges. In the second part of the project the portable data acquisition system was used to measure strains near fatigue critical details in steel bridges to determine stress ranges under both controlled and random traffic. For this part of the project conventional strain gauges were also used. Overall this acquisition and modelling system worked quite well for determining strains and deflections of simply supported bridges under static loadings. A new measurement technique for finding deflections, based on slope sensors, was developed and verified. This technique can now be readily used in bridge evaluation. The system should be extended now to various types of bridges including continuous span, concrete girder, and timber bridges.