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Determining Pavement Design Criteria for Recycled Aggregate Base and Large Stone Subbase

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Date Created
2021
Report Number
NRRA202103
Description
This project was performed to evaluate the performance of recycled aggregates and large stones used in the aggregate base/subbase layers of pavement systems and provide recommendations regarding pavement design and material selection. As part of this project, eleven test cells were built at MnROAD to evaluate the impact of recycled aggregates and large stones on the long-term pavement performance via a series of laboratory [permeability, soil-water characteristic curve (SWCC), stereophotography (image analysis), gyratory compaction, and resilient modulus (MR) tests] and field tests [intelligent compaction (IC), falling weight deflectometer tests (FWD), rutting measurements, international roughness index (IRI) measurements, light weight deflectometer (LWD) tests, and dynamic cone penetrometer (DCP) tests]. In addition, a pavement mechanistic-empirical (ME) design approach was used to provide recommendations for designs of pavement systems containing recycled aggregate base (RAB) and large stone subbase (LSSB) layers. Overall, this project found that finer recycled concrete aggregate (RCA) material would be preferable to coarser RCA material and a blend of RCA and recycled asphalt pavement (RAP) materials would be preferable to natural aggregate for aggregate base layers. RCA materials provided better performance than the blend of RCA and RAP materials, indicating that RCA materials would be preferable to the blend. For LSSB layers, this project found that geosynthetics would be required to successfully construct thinner LSSB layers. Overall, thicker LSSB layers provided better structural support than thinner LSSB layers both in the short term and the long term.

Effectiveness of Geotextiles/Geogrids in Roadway Construction; Determine a Granular Equivalent (GE) Factor

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Date Created
2021
Report Number
2021-26
Description
Geogrids have been widely used in roadway construction as reinforcement in pavement foundations. Geogrids have been effective in practice for reducing rutting damage, distributing traffic loads within the pavement foundation layers, increasing the resilient modulus of the base course, and stabilizing the subgrade layer. For this project, an integrated mobile accelerated test system (IMAS), an automated plate load test (APLT) device, and finite element simulation approaches were used to evaluate the effects of geogrid reinforcement. Test configurations were constructed by varying geogrid types (i.e., light-duty biaxial, heavy-duty biaxial, light-duty triaxial, and heavy-duty triaxial), geogrid locations in the base course (i.e., at the interface between the base and the subgrade or in the base course), and base aggregate thicknesses (6, 10, and 16 in) in the laboratory and in experimental field tests. The finite element method (FEM) models were calibrated based on the results from the experimental test sections. Then, the calibrated FEM models were used to determine granular equivalent (GE) values for the remaining sections. Testing results included resilient modulus, deflection, and permanent deformation of the pavement foundation to evaluate the structural benefits of geogrids as a function of the GE. The results of this research revealed that improvement in pavement performance using geosynthetic reinforcement depended on various factors and variables. A new formulation was proposed to predict the GE factor of geogrid reinforcement of flexible pavements. The products produced by this research include this report, which improves geogrid understanding, and a well-developed method to apply GE factors during pavement design. It is expected that one or more of the following benefits will be achieved during implementation: increased service life, reduced gravel and/or asphalt thickness, and reduced maintenance costs.