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This report presents the results of numerical and experimental investigations to determine the causes of prestressed concrete girder end cracks. The cracks, which develop during the flame-cutting release process, result from the restraining effect of unreleased strands as the girder shortens from the partially transferred prestress and from shear stresses generated by the cutting order of the strands. Researchers examined several methods to eliminate the cracks, such as making changes to the strand cutting pattern, debonding some of the strands in the end regions, and increasing the slope of the top surface of the bottom flange. Implementation of the first two of these methods in the field proved successful.

There are many wooden bridges in the United States. Their decks are often built of timber beams nailed together and covered with asphalt. The asphalt plays a mechanical role, and it provides environmental protection for the wood deck. The asphalt layer deteriorates and requires replacement. That leads to a faster deterioration of the deck, increased maintenance, and shorter bridge life. The flexibility of the deck is a probable cause of the fast deterioration of the asphalt. Low temperatures lead to deformations of the deck and may lead to cracks, which are propagated by mechanical and environmental effects. This project investigates stiffening the bridge deck by connecting a beam perpendicularly to the deck planks with metal bolts to reduce deformations of the deck. The additional beam is called a Transverse Stiffener Beam (or TSB). It can be incorporated as a part of new bridges or be attached to existing bridges. The investigations show the TSB significantly reduces deformations of the deck in most cases. The study indicates the positive effects of the TSB's should be expected in other applications. The magnitude of the effects can be analyzed with the computer program developed during this project.

The new I-35W Bridge was instrumented incorporating "smart bridge technology" by Figg Engineering Group in conjunction with Flatiron-Manson. The purpose of the instrumentation was to monitor the structure during service, and to use this information to investigate the design and performance of the bridge. Instrumentation included static sensors (vibrating wire strain gages, resistive strain gages and thermistors in the foundation, bridge piers, and superstructure, as well as fiber optic sensors and string potentiometers in the superstructure) and dynamic sensors (accelerometers in the superstructure). Finite element models were constructed, taking into account measured material properties, to further explore the behavior of the bridge. The bridge was tested using static and dynamic truck load tests, which were used, along with continually collected ambient data under changing environmental conditions, to validate the finite element models. These models were applied to gain a better understanding of the structural behavior, and to evaluate the design assumptions presented in the Load Rating Manual for the structure. This report documents the bridge instrumentation scheme, the material testing, finite element model construction methodology, the methodology and results of the truck tests, validation of the models with respect to gravity loads and thermal effects, measured and modeled dynamic modal characteristics of the structure, and documentation of the investigated assumptions from the Load Rating Manual. It was found that the models accurately recreated the response from the instrumented bridge, and that the bridge had behaved as expected during the monitoring period.