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The overarching goal of this project was to instrument the new MnDOT Navistar truck used at MN Road. A rugged data acquisition, data recording and wireless transmission system was established for collection of various sensor signals from the truck. The truck was instrumented with a suite of 20 accelerometers, with these accelerometers being located both on the five axles of the truck and on the tractor and trailer bodies. In addition, the truck was instrumented with a differential GPS system and an inertial measurement unit in the tractor cab. A cRIO-based data acquisition system, a rugged laptop and Labview software together serve as a flexible platform for data acquisition. A wireless communication system has been established to communicate trigger signals to roadside cabinets when the truck is at desired GPS locations on the road. Data recording by in-pavement sensors is triggered by this system. Software has also been set up for automatic downloading of data from the truck to a server on the network at MN Road. The experimental performance of the developed system has been verified by multiple tests conducted by the research team. The above instrumentation of the truck will enable data collection on truck vibrations, enable analysis of correlations between truck vibrations and variations in signals of weigh-inmotion sensors, and enable recording of truck movements and pavement loads at MnROAD.

This project focused on the enhancement and evaluation of a battery-less wireless weigh-in-motion (WIM) sensor for improved enforcement of road weight restrictions. The WIM sensor is based on a previously developed vibration energy harvesting system, in which energy is harvested from the vibrations induced by each passing vehicle to power the sensor. The sensor was re-designed in this project so as to reduce its height, allow it to be installed and grouted in an asphalt pavement, and to protect the piezo stacks and other components from heavy shock loads. Two types of software interfaces were developed in the project: a) An interface from which the signals could be read on the MnDOT intranet b) An interface through a wireless handheld display Tests were conducted at MnRoad with a number of test vehicles, including a semi tractor-trailer at a number of speeds from 10 to 50 mph. The sensor had a monotonically increasing response with vehicle weight. There was significant variability in sensor response from one test to another, especially at the higher vehicle speeds. This variability could be attributed to truck suspension vibrations, since accelerometer measurements on the truck showed significant vibrations, especially at higher vehicle speeds. MnDOT decided that the final size of the sensor was too big and could pose a hazard to the traveling public if it got dislodged from the road. Hence the task on evaluation of the sensor at a real-world traffic location was abandoned and the budget for the project correspondingly reduced.