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The addition of macro or structural fibers into concrete enhances its post-cracking performance. The objective of this study was to conduct a laboratory investigation to determine the influence of structural fibers on the fresh concrete test parameters (Super air meter (SAM) number, V-Kelly index, and Box test rating) recommended for the performance engineered mixture (PEM) procedure. As many as fifty-seven different concrete mixes were designed and prepared, varying fiber types and dosages, aggregate types, and air contents of the concrete. Various fresh and hardened concrete tests were conducted on each of the mixes, and the results were used to determine the influence of the structural fibers on the fresh and hardened concrete properties. The study recommended the allowable range of the SAM number and provided necessary guidance on the box test rating and V-Kelly index for the fiber-reinforced concrete mixtures to be designed as per the PEM procedure.

Thin fiber reinforced concrete (FRC) pavements and overlays can be economical for low- and moderate-traffic volume roads. Due to insufficient concrete cover thickness, thin concrete pavements or overlays cannot accommodate dowel bars that are typically used in conventional thick concrete pavements. The critical distress for such applications is the transverse joint faulting because of the lack of joint load transfer between the concrete slabs. The currently available synthetic structural fibers can contribute to joint performance to a certain extent. However, as pavements experience significant slab contraction and expansion and carry both wheel and environmental loads, there is a need to design and develop fibers that will provide high joint performance and help mitigate transverse joint faulting when used at an affordable dosage. The overall goal of this study is to develop pavement-specific fibers that will yield the needed joint performance benefits to achieve the intended design life. The study is being conducted in two phases. This report is written for Phase 1 of the study. The study started with a literature review, followed by a finite element analysis, falling weight deflectometer (FWD) data analysis, and laboratory testing of fiber reinforced concrete and individual fibers embedded in concrete. The finite element results and FWD data were amalgamated to quantify the possible joint load transfer of the base layer and foundation, aggregate interlocking, and the needed contribution from the structural fibers. A procedure was established to account for the contribution of the fibers. A new parameter, namely, modulus of fiber support, was introduced to evaluate the stiffness of the fibers that participate in joint load transfer. Notably, a laboratory approach is identified to determine the modulus of fiber support, which can help determine the optimum fiber dosages as well as design and test the pavement-specific fibers in the future phase of the study.