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The asphalt mixture design and acceptance procedures for Minnesota Department of Transportation are currently governed primarily by the mixture composition requirements put forth through use of various volumetric measures (such as, air content, asphalt film thickness, aggregate gradation etc.). The asphalt binder has been required to meet performance criteria through the Superpave asphalt binder specifications. This study looked at use of laboratory performance test for asphalt mixtures. The study was conducted in three phases, first phase focused on merging the asphalt mix design records with the pavement performance data to determine effects of mix design parameters on asphalt pavement cracking performance. Second and third phase used a series of field sections across Minnesota to conduct field performance evaluations as well as laboratory tests on field cored samples. The testing for second an third phase of the study focused on using disk-shaped compact tension (DCT) fracture energy test as a laboratory performance test. The findings form he first phase of study indicated that the asphalt binder type as defined by the Superpave performance grade (PG) plays an important role in affecting the field cracking performance, majority of mixture design parameters did not indicate a consistent effect on field cracking performance, this reinforces the need for use of laboratory performance test as a mixture design tool as well as acceptance parameter. The DCT testing results showed trends consistent with previous and other on-going research studies, whereby the asphalt mixtures with higher fracture energies corresponded with pavements with lower amount of transverse cracking.

Asphalt mixtures are commonly specified using volumetric controls in combination with aggregate gradation limits; like most transportation agencies; MnDOT also uses this approach. Since 2010 onward; several asphalt paving projects for MnDOT have been constructed using coarser asphalt mixtures that are manufactured with lower total asphalt binder contents. Due to the severe cold climate conditions in Minnesota; there are concerns of premature cracking and inferior durability in asphalt mixtures with lower asphalt binder contents. This research project evaluated 13 low asphalt binder content mixes from 10 actual field projects to determine whether there is potential for poor cracking performance and high permeability. Assessment of field performance indicated an average of 7.75 years of life until 100% transverse cracking level is reached. The pavement structure played a significant factor in controlling the cracking rates. Thin overlays showed almost ten times inferior transverse cracking performance as compared to asphalt wearing courses on full-depth reclamation. Asphalt mixture volumetric factors did not show a statistically significant effect on cracking rates; however; the asphalt binder grade did show a strong effect. Eight out of the 13 coarse asphalt mixtures evaluated in this study have higher permeability than the typical dense graded asphalt mixtures. Performance evaluations using lab measured properties predicted poor thermal cracking performances. No discernable trends were observed between measured or predicted cracking performance and mix volumetric measures. Use of performance tests based on specifications for design and acceptance purposes is reinforced through this study.